• 专利附录
  • 专利说明
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    • 专利摘要:
    DC POWER SUPPLY AND COOLING CYCLE DEVICES. A DC power supply device (10) for converting an alternating current from a three-phase alternating current power supply (1) to a direct current and supplying the same to a load (11), and capable of suppressing a sudden current excess and prevent damage to the element and circuit burnout, it is equipped with: a rectifier circuit (2) to rectify the alternating current of the three-phase power supply (1), and having a reactor (3) connected to the input side or output side of this; a first capacitor (6a) and a second capacitor (6b) connected in series between the output terminals to the load (11); a charging means (charging unit (7)) for selectively charging the first capacitor (6a) and/or the second capacitor (6b); and a control unit (8) for controlling the loading unit (7). In this, when the charging of the first capacitor (6a) and the second capacitor (6b) starts, the control unit (8) decreases the duty cycle in order to suppress the peak charging current for the first capacitor (6a) and second capacitor (6b) to a level or below the allowable value of the charging unit (7) or (...).
    公开号:BR112016009188B1
    申请号:R112016009188-4
    申请日:2013-10-29
    公开日:2021-05-18
    发明作者:Shota Kamiya；Kazunori Hatakeyama；Norikazu Ito；Kenta Yuasa；Shoji Isoda
    申请人:Mitsubishi Electric Corporation；
    IPC主号:
    专利说明:

    Field
    [001] The present invention relates to a DC power supply device and a refrigeration cycle device that includes the DC power supply device. Fundamentals
    [002] DC power supply devices having an inverter as a load are known, with the inverter driving a compressor motor used in an air conditioner, a heat pump water heater, a refrigerator and a freezer, which are connected to the load, and they convert an alternating current into direct current. Patent Literature 1, for example, describes a DC power supply device that can convert a single-phase alternating current into direct current and can boost the output voltage with a simple configuration. Quote List Patent Literature
    [003] Patent Literature 1: Japanese Open Patent Application No. 2000-278955 summary Technical problem
    [004] However, according to the conventional technology described above, if an excessive sudden current to a capacitor is generated when a switching operation is initiated, the sudden current cannot be suppressed. Therefore, there is a problem where elements in the power supply device can be damaged and circuits in the device can be burned.
    [005] The present invention has been obtained in view of the above problem, and an object of the present invention is to provide a DC power supply device that can suppress a sudden excessive current generated when a switching operation is initiated and can avoid damaging elements and burn circuits. Solution to Problem
    [006] In order to solve the above problems and achieve the objective, one aspect of the present invention is a DC power supply device that converts an alternating current from a three-phase AC power supply into direct current and provides the converted current to a load, the DC power supply device including: a rectifier circuit having a ballast connected to an input side or an output side thereof and which rectifies alternating current from the three-phase AC power supply; a first capacitor and a second capacitor are connected in series between output terminals to the load; a charging unit that selectively charges one or both of the first capacitor and the second capacitor; and a control unit controlling the charging unit in which, when charging the first capacitor and the second capacitor is initiated, the control unit reduces an in-service ratio in order to suppress a charging current such that a peak charging current flowing to the first capacitor and the second capacitor is suppressed to be equal to or less than a permissible value of the charging unit or rectifier circuit, and then until an in-service ratio is gradually increased as a predetermined period of time elapses. Advantageous Effects of the Invention
    [007] According to the present invention, an effect is obtained in which it is possible to obtain a DC power supply device that can suppress a sudden excessive current generated when a switching operation is initiated and can avoid breaking elements and circuit burning. Brief Description of Drawings
    [008] Figure 1 is a diagram illustrating an example of configuration of a DC power supply device, according to a first modality.
    [009] Figure 2 is a diagram illustrating the correspondence relationship between switching control of a first switching element and a second switching element and capacitors to be charged, in the DC power supply device, according to the first mode .
    [0010] Figure 3 is a diagram illustrating an operating mode of the DC power supply device, according to the first mode.
    [0011] Figure 4 is a diagram illustrating an example representing switching patterns, a converter output DC voltage and an example of simulation waveforms of the respective phase currents of a three-phase alternating current in the power supply device. CC, according to the first modality.
    [0012] Figure 5 is a diagram illustrating a comparative example representing switching patterns, a converter output DC voltage and an example of simulation waveforms of the respective phase currents of a three-phase alternating current in a power source device. conventional DC power supply.
    [0013] Figure 6 is a diagram illustrating switching signals when the load operation is initiated and during normal operation, where the signals are generated in a control unit of the DC power supply device, according to the first modality.
    [0014] Figure 7 is a diagram illustrating an example of a switching signal generation method performed by the control unit of the DC power supply device, according to the first embodiment.
    [0015] Figure 8 is a diagram illustrating an example of control performed by a control unit of a DC power supply device, according to a second mode.
    [0016] Figure 9 is a diagram illustrating an example configuration of a DC power supply device, according to a third embodiment.
    [0017] Figure 10 is a diagram illustrating an example of configuration of a refrigeration cycle device, according to a fourth modality. Description of Modalities
    [0018] Exemplary embodiments of a DC power supply device and a refrigeration cycle device including the DC power supply device in accordance with the present invention will be explained below with reference to the accompanying drawings. The present invention is not limited to the embodiments. First modality
    [0019] Figure 1 is a diagram illustrating an example configuration of a DC power supply device, according to a first embodiment of the present invention. A DC power supply device 10 illustrated in Figure 1 converts a three-phase alternating current supplied from the three-phase AC power supply 1 into direct current and supplies the converted current to a load 11. Load 11 can be exemplified by a inverter load that drives a compressor motor used in a refrigeration cycle device.
    [0020] The DC power supply device 10 includes a rectifier circuit 2 which rectifies a three-phase alternating current; a reactor 3 connected to the output side of the rectifier circuit 2; a first capacitor 6a and a second capacitor 6b which are connected in series between the output terminals to the load 11; a charging unit 7 selectively charging the first capacitor 6a and the second capacitor 6b, a control unit 8 controlling the charging unit 7; and a power supply voltage sensing unit 9 which detects the voltage of a three-phase alternating current. The power supply voltage detection unit 9 detects the line voltage between two phases (one phase r and one phase s) in a three-phase alternating current supplied from the three-phase AC power supply 1. For convenience of explanation, terminals 12a through 12d are illustrated in Figure 1.
    [0021] Rectifier circuit 2 is a three-phase full wave rectifier circuit in which six rectifier diodes are connected in a complete bridge.
    [0022] In Figure 1, although the reactor 3 is a DC reactor, this can be an AC reactor in which the reactor 3 is provided on the output side of the rectifier circuit 2.
    [0023] The charging unit 7 includes a first switching element 4a, a second switching element 4b, a first reverse flow prevention element 5a and a second reverse flow prevention element 5b.
    [0024] The first switching element 4a controls the charge of the second capacitor 6b. The second switching element 4b controls the charge of the first capacitor 6a. The first switching element 4a and the second switching element 4b can be exemplified by a power transistor, a power semiconductor metal-oxide field effect transistor (MOSFET), and an insulated gate bipolar transistor (IGBT).
    [0025] The first reverse flow prevention element 5a is connected in the forward direction from the collector of the first switching element 4a towards the connection point between the first capacitor 6a and the load 11, and prevents the reverse flow of a electrical charge stored in the first capacitor 6a for the first switching element 4a. The second reverse flow prevention element 5b is connected in the forward direction from the connection point between the second capacitor 6b and the charge 11, towards the emitter of the second switching element 4b and prevents reverse flow of an electrical charge stored in the second capacitor 6b to second switching element 4b.
    [0026] The first capacitor 6a and the second capacitor 6b are set to have the same capacity, and the connection point between the first capacitor 6a and the second capacitor 6b connected in series is connected to the connection point between the first switching element 4a and the second switching element 4b connected in series.
    [0027] The control unit 8 controls the DC voltage supplied to the load 11 controlling the switching of the first switching element 4a and the second switching element 4b. The switching control performed by control unit 8 is described below with reference to Figure 2.
    [0028] Figure 2 is a diagram illustrating the correspondence relationship between switching control of the first switching element 4a and a second switching element 4b and capacitors to be charged (state) in the DC power supply device, according to with the present modality.
    [0029] When both first switching element 4a and second switching element 4b are turned off, both first capacitor 6a and second capacitor 6b are charged ((A) in Figure 2).
    [0030] When the first switching element 4a is turned on and the second switching element 4b is turned off, only the second capacitor 6b is charged ((B) in Figure 2).
    [0031] When the first switching element 4a is turned off and the second switching element 4b is turned on, only the first capacitor 6a is charged ((C) in Figure 2).
    [0032] When both the first switching element 4a and the second switching element 4b are connected, the first switching element 4a and the second switching element 4b are short-circuited such that neither the first capacitor 6a nor the second capacitor 6b is loaded ((D) in Figure 2).
    [0033] That is, when the first switching element 4a is on, the second capacitor 6b is charged, and when the second switching element 4b is on, the first capacitor 6a is charged. In this way, as the switching of the first switching element 4a and the second switching element 4b is carried out, the capacitor to be charged can be selected. Additionally, as described below, the DC voltage to be supplied to load 11 can be controlled.
    [0034] Figure 3 is a diagram illustrating modes of operation of the DC power supply device 10, according to the present embodiment. Examples of operating modes of the DC power supply device 10 include the following: a full-wave rectification mode ((A) in Figure 3) in which the first switching element 4a and the second switching element 4b are always turned off; and a boost mode ((B-a) to (B-c) in Figure 3) in which the first switching element 4a and the second switching element 4b are alternately connected.
    [0035] Examples of the booster mode include a booster mode (a dual voltage mode) in which the in-service ratios of the first switching element 4a and the second switching element 4b illustrated in (Ba) in Figure 3 are 50 %; a boost mode b in which the in-service ratios of the first switching element 4a and the second switching element 4b illustrated at (B-b) in Figure 3 are less than 50%; and a boost mode c in which the in-service ratios of the first switching element 4a and the second switching element 4b illustrated in (B-c) in Figure 3 are greater than 50%.
    [0036] In the full-wave rectification mode illustrated in (A) in Figure 3, both the first switching element 4a and the second switching element 4b are always off, and the full-wave voltage rectified by the rectifier circuit 2 becomes the output voltage. This output voltage is designated as V0.
    [0037] In the boost mode a (the dual voltage mode) illustrated in (Ba) in Figure 3, the timing with which the first switching element 4a is turned on and the timing with which the second switching element 4b is off are ideally simultaneous, the timing with which the first switching element 4a is switched off the timing with which the second switching element 4b is switched on are ideally simultaneous, and the state of (B) in Figure 2 and the state of ( C) in Figure 2 are repeated. The output voltage at this point becomes twice the output voltage in the full-wave rectification mode illustrated in (A) in Figure 3. That is, the output voltage at this point is 2V0. It is possible to provide a short-circuit prevention time (generally referred to as "dead time") in which a simultaneous short-circuit of the first switching element 4a and the operating system of the second switching element 4b is avoided, and as described above in the In this embodiment, the timings with which these elements are turned on and off are ideally set to be simultaneous, regardless of the presence or absence of a "dead time".
    [0038] In the boost mode b illustrated in (B-b) in Figure 3, there is a "simultaneous off time period" during which both first switching element 4a and second switching element 4b are simultaneously off. As the operations in booster mode b illustrated in (Bb) in Figure 3 are expressed with the signals in Figure 2, transitions from (C) to (A), (A) to (B), (B) to (A) and (A) to (C) are periodically repeated. The output voltage at this point has a voltage value between the output voltage V0 in the full-wave rectification mode shown in (A) in Figure 3 and the output voltages 2V0 in the boost mode a (the dual voltage mode) illustrated in (Ba) in Figure 3.
    [0039] In the boost mode c illustrated in (B-c) in Figure 3, there is a "simultaneous on-time period" during which both first switching element 4a and second switching element 4b are simultaneously on. As the operations in the boost mode c illustrated in (Bc) in Figure 3 are expressed with the signals in Figure 2, transitions from (B) to (D), (D) to (C), (C) to (D) and (D) to (B) are repeated periodically. In the state of (D), that is, during the "simultaneous on-time period", energy is accumulated in reactor 3. The output voltage at this point is greater than the 2V0 output voltage in the boost mode a (the mode of double voltage) illustrated in (Ba) in Figure 3.
    [0040] In this way, by changing the in-service ratios of the first switching element 4a and the second switching element 4b, the output voltage (a DC voltage) for the load 11 can be controlled.
    [0041] In the following, with reference to Figures 4 to 7, the charging frequency of the first capacitor 6a and the second capacitor 6b in an initial charging mode of the DC power supply device 10 is described. " is the "switching frequency" which is the inverse of a charging period. In the "charging period", a period of time obtained by combining a period of charging time and a period of non-charging time of a pair of the first capacitor 6a and the second capacitor 6b, that is, a period of time obtained by combining a on time period and an off time period of a pair of the first switching element 4a and the second switching element 4b, is supposed to be a period.
    [0042] In the following descriptions, the "charging frequency" is used for descriptions mainly expressing the first capacitor 6a or the second capacitor 6b, and the "switching frequency" is used for descriptions expressing mainly the first switching element 4a or the second switching element 4b.
    [0043] First, Figure 5 is a diagram illustrating a comparative example representing switching patterns, an example of a waveform simulating a converter output DC voltage (hereinafter "bus voltage") and a example waveform simulation of the respective phase currents of a three-phase alternating current in a conventional dc power supply device (a dc power supply device that starts by driving the dc power supply device 10 to a 50% service ratio, which is the same as that during normal operation when the load operation is started). Figure 5(a) illustrates a waveform simulating the output voltage of a converter circuit; and Figure 5(b) illustrates current waveform simulation waveforms of an r-phase, s-phase, and t-phase of a three-phase alternating current. Figure 5(c) illustrates a switching pattern of the first switching element 4a; and Figure 5(d) illustrates a switching pattern of the second switching element 4b.
    [0044] In Figure 5(b), the r phase current waveform is represented by a bold line, the s phase current waveform is represented by a dotted line and the current waveform of the phase t is represented by a thin solid line.
    [0045] If the first switching element 4a and the second switching element 4b are switched at a duty rate of 50% in this way, when the operation is started (Time = 2.0 seconds), a sudden excessive current appears in the current waveforms of the respective phases. This phenomenon happens not only in the case where the service ratio is 50%, but also in other cases where the connected time is long. Excessive sudden current is, for example, a sudden current exceeding twice the phase current during normal operation.
    [0046] An example of the present invention to be compared with the comparative example described above is illustrated in Figure 4. Figure 4 is a diagram illustrating an example representing switching patterns, an example of a waveform simulating a DC voltage output of the converter and an example of simulation waveforms of the respective phase currents of a three-phase alternating current in the DC power supply device 10, to which the present invention is applied. Figure 4(a) illustrates an example of a bus voltage simulation waveform; Figure 4(b) illustrates an example of current simulation waveforms of the respective phases (an r-phase, an s-phase and a t-phase) of a three-phase alternating current; Figure 4(c) illustrates a switching pattern of the first switching element 4a; and Figure 4(d) illustrates a switching pattern of the second switching element 4b. It is noted that the scale of the vertical axis is different between Figure 4(a) and Figure 5(a) and also between Figure 4(b) and Figure 5(b).
    [0047] In Figure 4, when the charging operation is started, the service ratio is set to be small enough, as calculated based on the capacitance of the capacitor, to set an amount of change of this in such a way that a sudden current can be suppressed. Since the service ratio is set to be small enough and the amount of variation of the service ratio is made small, as illustrated in Figure 4(b), it is possible to perform control such that the current waveforms of the respective phase currents are not distorted and no excessive current is generated.
    [0048] As illustrated in Figure 5, conventionally, when a single-phase alternating current or three-phase alternating current is used as an input and a single-phase or three-phase full-wave rectifier circuit to which four full bridge rectifier diodes are connected are used as a rectifier circuit , in light of the unbalance or power factor improvement of the first capacitor 6a and the second capacitor 6b and the voltage boost effect of the bus voltage, during normal operation, switching control is performed at a service ratio of 50% , and there is no particular control when the load operation is started.
    [0049] In contrast, in the present embodiment, when the charging of the first capacitor 6a and the second capacitor 6b is started, the control unit 8 performs a switching operation such that the service ratio becomes small.
    [0050] Switching signals when the load operation is started and during normal operation according to the present modality are presented here, and the difference between the service relationships in both cases is described.
    [0051] Figure 6 is a diagram illustrating switching signals when the load operation is initiated and during normal operation, where switching signals are generated in the control unit 8. In Figure 6, the control is performed in such a way that the service ratio is small when the load operation is started, and subsequently the change in service ratio is gradually increased. Then, during normal operation, the service ratio is increased until it becomes 50% or until the service ratio reaches a value that makes it possible to emit a bus voltage with a desired value. By controlling the change in the service ratio, such that it is gradually increased in this way, it is possible to suppress a sudden current generated after the charging operation is started. Note that it is also possible to have a configuration such that the service ratio is gradually reduced before interrupting the switching operation of the first switching element 4a and the second capacitor 6b, thereby changing the service ratio to 0%.
    [0052] In any of the aac booster modes illustrated in Figure 3, it is possible to suppress an excessive sudden current by controlling the service ratio such that it is small when the load operation is started and then the change in the service ratio is gradually increased.
    [0053] As described above, the control is performed in such a way that, when the charging operation is started, the charging time of the first capacitor 6a and the second capacitor 6b, that is, the service ratios of the first switching element 4a and the second switching element 4b are set to a small value and the change in service ratio is then gradually increased.
    [0054] Additionally, although the above descriptions are related to the reinforcement mode a (Ba), also in the reinforcement mode b ((Bb) in Figure 3) and the reinforcement mode c ((Bc) in Figure 3), effecting the control such that the service ratio is small when the load operation is started and the service ratio operation is then reduced, it is possible to suppress a sudden excessive current. When sudden excessive current is suppressed, power factor improvement and harmonic current suppression can be obtained.
    [0055] The DC power supply device 10 illustrated in Figure 1 includes a power supply voltage sensing unit 9 which senses the voltage of a three-phase alternating current. Therefore, the control unit 8 can perform control in such a way that, referring to the detected voltage value of a three-phase alternating current obtained from the detection result of the power supply voltage detection unit 9 and based on the detected voltage value, the service ratios of the first switching element 4a and the second switching element 4b in a boost mode are changed.
    [0056] Although Figure 1 illustrates a configuration in which the line voltage between phase and phase s of a three-phase alternating current is detected, the present invention is not limited to this, and it is obvious that it is also possible to have a configuration in the which line voltage between phase s and phase t or between phase t and phase r is detected, a configuration in which all three phase voltages are detected, or a configuration in which phase voltage instead of line voltage is detected.
    [0057] Meanwhile, as illustrated in Figure 6, the DC power supply device 10 is controlled in such a way that, from the time of start of charging operation to the time of normal operation, the on time is gradually increased until it reaches a certain service ratio during normal operation. In this way, for example the DC power supply device 10 is controlled in such a way that the duty ratio is set to be small when the full wave rectification mode and the boost mode are switched, and then the on time is gradually changed to shift the boost mode. An example of a method for generating such a signal is described below.
    [0058] Figure 7 is a diagram illustrating an example of a switching signal generation method performed by the control unit 8. In Figure 7, the horizontal axis represents time and the vertical axis represents voltage.
    [0059] The switching signal generation method illustrated in Figure 7 is a pulse width modulation (PWM) system. Specifically, Vup* and Vun* signal waves of a voltage command signal are compared to a carrier signal (a carrier wave) with a predetermined frequency that is half the bus voltage (Vdc/2), and signals from Up and Un switching are generated based on the magnitude relationship between these compared elements.
    [0060] In Figure 7, the voltage values of the carrier signal and the voltage command signal Vup* are compared, and when the voltage value of the carrier signal is greater than the voltage value of the command signal of voltage Vup*, the first switching element 4a is turned on by the switching signal Up. Additionally, the voltage values of the carrier signal and the voltage command signal Vun* are compared, and then the voltage value of the carrier signal is less than the voltage value of the voltage command signal Vun*, the second switching element 4b is connected by the switching signal Un.
    [0061] As illustrated in Figure 7, as the frequency of the carrier signal is constant and the voltage values of the voltage command signals Vup* and Vun* decrease in proportion to the passage of time, the service ratio increases at a rate constant. In this way, as the Vup* and Vun* signal waves of the voltage command signals are gradually changed until the service ratio becomes 50% and the change in service ratio is made small, it is possible to suppress a sudden excessive current. .
    [0062] In order to control in such a way that the voltage values of the voltage command signals Vup* and Vun* are gradually changed and the change in the service ratio after the load operation is started are gradually increased, the extent of reduction in the voltage values of the Vup* and Vun* signal waves of the voltage command signals, that is, the absolute values of the slopes of the Vup* and Vun* signal waves of the voltage command signals shown in Figure 7 , would be made small. For example, Figure 7 is an example of a way in which the change in service ratio is made small and, according to a triangle formed with a carrier wave and voltage command signal signal waves, as the first time on of the first switching element 4a is supposed to be "t", the second on time is 3t, the third on time is 5t, and the fourth on time is 7t. Similarly, as the first on time of the second switching element 4b is supposed to be "T", the second on time is 2T, the third on time is 3T, and the fourth on time is 4T.
    [0063] By preventing imbalance between the respective phase currents to be generated in such a way, the distortion rates of the respective phase currents are minimized, and power factor improvement and harmonic current suppression can be achieved.
    [0064] As described above, the DC power supply device 10 according to the present embodiment is the DC power supply device 10 which converts an alternating current of the three-phase AC power supply 1 into a direct current and supplies the converted current to the load 11, and the DC power supply device 10 includes the rectifier circuit 2 having the reactor 3 connected to an input side or an output side thereof rectifying the alternating current from the power supply of 3-phase AC 1; the first capacitor 6a and the second capacitor 6b which are connected in series between the output terminals to load 11; a charging unit (the charging unit 7) which selectively charges one or both of the first capacitor 6a and the second capacitor 6b; and the control unit 8 which controls the loading unit (the loading unit 7). When charging the first capacitor 6a and the second capacitor 6b is initiated, the control unit 8 controls the charging unit 7 in such a way that a charging current is suppressed. Specifically, when the charging of the first capacitor 6a and the second capacitor 6b is started, the control unit 8 shortens (makes the service ratio small) the on time within a period, which is made up of a charging time period and a period of non-charging time of the first capacitor 6a and the second capacitor 6b, in the sense of suppressing the charging current such that a peak charging current for the first capacitor 6a and the second capacitor 6b is suppressed to be equal or less than a permissible value of the charging unit or rectifier circuit and then, until the service ratio during normal operation is reached, the control unit 8 performs control such that the on time is gradually increased (the ratio is increased) as a predetermined period of time elapses. With this configuration, an excessive sudden current is not generated in the respective phase currents of a three-phase alternating current. In this way, breakage of elements that burn circuits can be avoided, and unbalance is not generated between respective phase currents; therefore, the distortion rates of the respective phase currents are minimized. Therefore, the power factor can be improved and harmonic current suppression can be achieved.
    [0065] Specifically, the charging unit 7 includes the first switching element 4a which controls the charge of the first capacitor 6a; the second switching element 4b which controls the charge of the second capacitor 6b; the first reverse flow prevention element 5a which prevents the reverse flow of a stored electrical charge from the first capacitor 6a to the first switching element 4a; and the second reverse flow prevention element 5b which prevents the reverse flow of an electrical charge from the second capacitor 6b to the second switching element 4b. The first switching element 4a and the second switching element 4b are alternately connected.
    [0066] Further, the control unit 8 controls the operating mode of the DC power supply device 10. The operating mode includes a full-wave rectification mode in which the first switching element 4a and the second element switching elements 4b are always off and a boost mode in which the first switching element 4a and the second switching element 4b are alternately connected at a charging frequency. In boost mode, changing the service ratios of the first switching element 4a and the second switching element 4b in accordance with the value of the detection voltage of a three-phase alternating current obtained from the detection result of the voltage detection unit of power supply 9, control is carried out in such a way that a desired output voltage can be output.
    [0067] As described above, according to the present embodiment, it is possible to obtain a DC power supply device that can suppress a sudden excessive current by detecting an excessive current generated when a switching operation is initiated, and can prevent breakdown of elements and circuit burning. Second mode
    [0068] Figure 8 is a diagram illustrating an example of control performed by a control unit of a DC power supply device, according to a second embodiment of the present invention. Constituent elements identical or equivalent to those of the first modality are indicated by equal reference signs and detailed explanations of these will be omitted.
    [0069] In the present mode, for the purpose of suppressing a sudden excessive current flowing in the first capacitor 6a and the second capacitor 6b, alternately repeating the state of (A) in Figure 2 and the state of (D) in Figure 2 as a pre-charge operation, energy is accumulated in reactor 3. This operation is referred to as "pre-charge charge operation". By repeating the precharge charge operation as described above, the output voltage is increased by the energy accumulated in reactor 3, as illustrated in Figure 8. Subsequently, after the output voltage becomes equal to or greater than a threshold, the mode of the DC power supply device 10 shifts to a boost mode.
    [0070] When in full-wave rectification mode, the voltage across the first capacitor 6a and the second capacitor 6b (the sum of the potentials) is V0. In other words, the voltage across the first capacitor 6a is V0/2 and the voltage across the second capacitor 6b is V0/2. In this case, when the mode is switched from full-wave rectification mode to dual voltage mode (the boost mode) both voltage across the first capacitor 6a and voltage across the second capacitor 6b increase to a value greater than V0/ two. Therefore, the sudden current generated when switching from full-wave rectification mode to dual voltage mode (the boost mode) is generated due to the fact that there is a potential difference between the targeted output voltage during the voltage mode. dual (the boost mode) and the voltage across the first capacitor 6a and the second capacitor 6b. Therefore, as illustrated in Figure 8, using the short-circuited state of the power supply at (D) in Figure 2, a short-circuit current is drawn from a power supply, the withdrawn current is suppressed to a peak current which is less than a charging current, and a precharge charge operation to charge the first capacitor 6a and the second capacitor 6b is performed, thereby eliminating the potential difference. In this way, a sudden current generated after shifting to a normal state is suppressed. third modality
    [0071] Figure 9 is a diagram illustrating an example configuration of a DC power supply device, according to a third embodiment of the present invention. Constituent elements identical or equivalent to those of the first and second modalities are indicated by equal reference signs and detailed explanations of these will be omitted.
    [0072] A DC power supply device 10a illustrated in Figure 9 presents a configuration in which the following elements are added to the DC power supply device 10 illustrated in Figure 1. The additional elements are a state sensing unit charge 20 which detects the state of charge 11; a current sensor 14 that detects current flowing in reactor 3; a current sensor 15a that detects current flowing in the first switching element 4a; a current sensor 15b that detects current flowing in the second switching element 4b; and a protective relay 18 (a switching unit) which is inserted between the connection point between the first capacitor 6a and the second capacitor 6b and the connection point between the first switching element 4a and the second switching element 4b.
    [0073] The load state detection unit 20 includes an output current detection unit 21 that detects the output voltage for the load 11; an output voltage sensing unit 22 which senses the output voltage to the load 11; and a capacitor voltage sensing unit 23 which detects the voltage of the second capacitor 6b.
    [0074] Additionally, the value of the output voltage that is detected by the output voltage detection unit 22 and output to the load 11 and the voltage value of the second capacitor 6b that is detected and output by the voltage detection unit of capacitor 23 are inserted into a control unit 8a of the DC power supply device 10a. The voltage value of the first capacitor 6a can be calculated by acquiring the difference between the detection value of the capacitor voltage detection unit 23 and the detection value of the output voltage detection unit 22. Therefore, with this setting it is not It is necessary to provide a voltage value detection unit with respect to the first capacitor 6a, and then the area of the charge state detection unit 20 can be reduced. Additionally it is obvious that this effect can be obtained even when the detection of the voltage of the first capacitor 6a is performed using other methods.
    [0075] The control unit 8a interrupts the supply of an output signal to the first switching element 4a and second switching element 4b, according to the voltage value of the output voltage detection unit 22 or the value of output the capacitor voltage sensing unit 23, and sets the protective relay 18 to an open state.
    [0076] For example, the control unit 8a maintains a voltage reference value of the output voltages of the output voltage detection unit 22 and the capacitor voltage detection unit 23 as a threshold, and when the voltages outputs exceed the threshold or become lower than a threshold, the control unit 8a performs control which interrupts the supply of an output signal to the first switching element 4a and to the second switching element 4b and opens the relay of protection 18. The limit as the reference voltage value of the output voltages is determined based, for example, on the breaking resistance of the switching elements or the voltage supported by the capacitors.
    [0077] With this configuration and opening the protection relay, even if an excessive voltage is generated due to an operational malfunction or an unstable operation of the DC power supply device 10 or an erroneous operation of at least one of the first switching element and the second switching element, the DC power supply device can be operated while in full wave rectification mode and, for example, if load 11 is an inverter load that drives a compressor motor used in an air conditioner, heat pump water heater, refrigerator or freezer, load 11 can drive the compressor motor and a temporary emergency operation can be performed.
    [0078] Further, the current values that are detected and emitted by the current sensors 14, 15a and 15b are entered into the control unit 8a of the DC power supply device 10a illustrated in Figure 9 and the control unit 8a interrupts the supply of output signals from the first switching element 4a and the second switching element 4b to open the protective relay 18. For example, the control unit 8a performs control such that the reference current value of the detected currents from the current sensors 14, 15a and 15b is maintained as a threshold, and when the detected currents exceed the threshold, the supply of the output signals of the first switching element 4a and the second switching element 4b is interrupted, and protection relay 18 is opened. The threshold as the reference current value of the output signals is determined on the basis, for example, of the breaking strength of the switching elements.
    [0079] With this configuration, even if excessive current is generated, due to an operational malfunction or an unstable operation of the DC power supply device 10a or an erroneous operation of at least one of the first switching element and the second switching element, the DC power supply device can be operated while in full wave rectification mode and, for example, if load 11 is an inverter load that drives a compressor motor used in an air conditioner. , a heat pump water heater, a refrigerator or a freezer, the load 11 can drive the compressor motor and a temporary emergency operation can be performed.
    [0080] As described above, according to the DC power supply device of the present embodiment, the charge state detection unit 20 which detects the charge state 11 includes an output voltage detection unit 22 which detects the output voltage output to load 11. When the value of output voltage output to load 11, which is the result of detection from output voltage detection unit 22 exceeds a threshold or becomes lower than At the threshold, the supply of output signals to the first switching element 4a and second switching element 4b is interrupted and the protective relay 18 is configured to be in an open state. With this configuration, the DC power supply device can be operated while in full wave rectification mode and, for example, if load 11 is an inverter load that drives a compressor motor, an operation can be performed. compressor motor temporary.
    [0081] Furthermore, units are provided (current sensors 15a and 15b) that detect the currents flowing in the respective switching elements or the current sensor 14 that detects the current flowing in reactor 3, and when the values of currents flowing at the respective switching elements exceed a threshold, the supply of output signals to the first switching element 4a and second switching element 4b is interrupted, and the protective relay 18 is set to an open state. With this configuration, the DC power supply device can be operated while in full wave rectification mode and, for example, if load 11 is an inverter load that drives a compressor motor, a temporary operation of the motor of compressor can be performed. Fourth modality
    [0082] The DC power supply device described in the first to third embodiments can be applied, for example, to a refrigeration cycle device. In the present embodiment, a specific configuration of a refrigeration cycle device to which the DC power supply device according to the first to third embodiments is applied is described with reference to Figure 10.
    [0083] Figure 10 is a diagram illustrating an example configuration of the refrigeration cycle device, according to the fourth embodiment of the present invention. In Figure 10, the DC power supply device 10a in Figure 9 is applied as the DC power supply device and an inverter unit 30, which is load 11, is connected to the DC power supply device. 10th. A refrigeration cycle unit 31 is connected to the inverter unit 30.
    [0084] A refrigeration cycle device 40 illustrated in Figure 10 can be exemplified by an air conditioner, a heat pump water heater, a refrigerator or a freezer.
    [0085] The refrigeration cycle unit 31 is formed by connecting a four-way valve 32, an internal heat exchanger 33, an expansion mechanism 34 and a heat exchanger 35 through a refrigerant piping 37. A compression mechanism 38 which compresses the refrigerant and a compressor motor 39 which activates the compression mechanism 38 are provided in a compressor 36.
    [0086] The compressor motor 39 is a three-phase motor including three-phase windings of a U-phase, a V-phase, and a W-phase, and is driven controlled by the inverter unit 30 which is connected to it as a load of the source device DC power supply 10a.
    [0087] The refrigeration cycle device 40 illustrated in Figure 10 can achieve the effects obtained by the DC power supply device described in the first to third embodiments.
    [0088] That is, when an excessive current is detected based on the current information obtained from the detection result from the units (current sensors 15a and 15b) that detect the currents flowing in the respective switching elements or the current sensor 14 which detects a current flowing in reactor 3, the first switching element 4a and the second switching element 4b are controlled in such a way that they are switched off and the protective relay 18 is opened; therefore, it is possible to configure the DC power supply device to be in full wave rectification mode and perform stable operation. Note that in this case the output voltage is halved.
    [0089] Furthermore, even when the unbalance in the potential across the first capacitor 6a and the second capacitor 6b is generated according to the voltage information obtained from the detection result of the charge state detection unit 20, the first switching element 4a and the second switching element 4b are controlled in such a way that they are off and the protective relay 18 is open; therefore, it is possible to configure the DC power supply device to be in full wave rectification mode and perform stable operation. Note that in this case the output voltage is halved.
    [0090] Additionally, with reference to the shift from full-wave rectification mode to dual voltage mode, changing the service ratio within a percentage of 0% to 50% when charging operation of the first 6a and second capacitor capacitor 6b is initiated, it is possible to prevent excessive current from flowing in inverter unit 30.
    [0091] Further, the DC power supply device according to the present modality can provide attention in the range from voltage V0 in full-wave rectification mode to voltage 2V0 in dual voltage mode or even a voltage larger, and can be used in various types of refrigeration cycle devices; therefore, it is possible to obtain a refrigerant cycle device featuring high versatility.
    [0092] As described above, the DC power supply device described in the first to third embodiments can be applied to the refrigeration cycle device, according to the present embodiment, and the refrigeration cycle device can achieve the effects by DC power supply device described in the first to third embodiments.
    [0093] The first switching element 4a and the second switching element 4b according to the first to third embodiments, in order to ensure a path for a backflow current caused by the line impedance, antiparallel backflow diodes can be provided. By providing reflow diodes, it is possible to secure a path to consume a generated reflow current.
    [0094] Although a Si semiconductor made of silicon can be used as the switching element and the reverse flow prevention elements that make up the charging unit 7 according to the first to third embodiments, a wide-band (bandwidth) semiconductor extensive energy prohibited), such as silicon carbide (SiC), gallium nitride (GaN) material, or diamond, may also be used. As the switching elements and reverse flux prevention elements are formed from a wide band-gap semiconductor, the permissible voltage resistance and current density can be improved. Therefore, the switching elements and the reverse flow prevention elements can be undersized and using these undersized elements, the DC power supply device itself can be undersized.
    [0095] Further, when the switching elements and the reverse flow prevention elements are formed from a wide bandgap semiconductor, the heat resistance of these elements can be improved. Therefore, under-sizing of heat radiating fins in a heatsink and air cooling in a water-cooled unit can be achieved, thereby enabling further under-sizing of the DC power supply device itself. Additionally, when the switching elements and reverse flow prevention elements are formed from a wide-bandwidth semiconductor, the power loss of these elements can be reduced. Therefore, the switching elements and the reverse flow prevention elements can have high efficiency and then the DC power supply device itself can have high efficiency.
    [0096] It is also possible that only one of the switching elements and the reverse flow prevention elements are formed from a wide-gap semiconductor, but even in this case, the effects described above can be achieved. In particular, when all the switching elements and the reverse flow prevention elements are formed from a wide-bandwidth semiconductor, the effects described above can be highlighted.
    [0097] The switching elements used can be any one of a power transistor, a power MOSFET, an IGBT, a MOSFET having a superjunction structure, which is known as a highly efficient switching element, a semiconductor gate device isolated and a bipolar transistor, and with either of these elements identical effects can be obtained.
    [0098] Furthermore, although the control unit 8a can be configured by a central processing unit (CPU), a digital signal processor (DSP) or a discrete microcomputer system, the control unit 8a is not limited to this, and can also be configured by an analog circuit or a digital circuit (an electrical circuit element). List of Reference Signals
    [0099] 1 three-phase AC power supply, 2 rectifier circuit, 3 reactor, 4a first switching element, 4b second switching element, 5a first reverse flow prevention element, 5b second reverse flow prevention element, 6a first capacitor, 6b second capacitor, 7 charging unit, 8, 8a control unit, 9 power supply voltage detection unit, 10, 10a DC power supply device, 11 load, 12a to 12d terminal, 14, 15a, 15b current sensor, 21 output current detection unit, 18 protection relay, 20 charge state detection unit, 22 output voltage detection unit, 23 capacitor voltage detection unit, 30 unit of inverter, 31 refrigeration cycle unit, 32 four-way valve, 33 internal heat exchanger, 34 expansion mechanism, 35 heat exchanger, 36 compressor, 37 refrigerant piping, 38 compression mechanism, 39 compressor motor, 40 device of refrigeration cycle.
    权利要求:
    Claims (13)
    [0001]
    1. DC power supply device (10) which converts an alternating current from a three-phase AC power supply (1) into direct current and supplies the converted current to a load (11), the DC power supply device DC comprising: a rectifier circuit (2) having a reactor (3) connected to an input side or an output side thereof and which rectifies alternating current from the three-phase AC power supply; a first capacitor (6a) and a second capacitor (6b) which are connected in series between output terminals to the load; a charging unit (7) that selectively charges one or both of the first capacitor and the second capacitor; and a control unit (8) controlling the charging unit wherein the charging unit includes a first switching element (4a) and a second switching element (4b) which are connected in series and are switched at a frequency which is a multiple of n (n is a natural number) of a three-phase AC power supply frequency, a first reverse flow prevention element (5a) that prevents reverse flow of an electrical charge stored in the first capacitor to the first switching element, and a second reverse flow prevention element (5b) which prevents the reverse flow of an electrical charge stored in the second capacitor to the second switching element, and a point between the first switching element and the second switching element. switching and a point between the first capacitor and the second capacitor are connected to each other; the DC power supply device (10) characterized in that: the DC power supply device (10) further comprises a power supply voltage sensing unit (9); the control unit (8) controls an operating mode; the mode of operation includes: a full-wave rectification mode in which the first switching element (4a) and the second switching element (4b) are always off; and, a boost mode in which the first switching element (4a) and the second switching element (4b) are alternately connected to a charging frequency; and, in boost mode, an output voltage is controlled by changing service ratios of the first switching element (4a) and the second switching element (4b).
    [0002]
    2. DC power supply device (10) according to claim 1, characterized in that when the charging of the first capacitor (6a) and the second capacitor (6b) is initiated, a charging current is suppressed by reducing an in-service ratio of the first switching element (4a) and the second switching element (4b) and suppressing a peak charging current flowing to the first capacitor and second capacitor to be equal to or less than one value permissible load unit (7) or rectifier circuit (2) and then, until an in-service ratio during normal operation is reached, the service ratio of the first switching element and the second switching element is gradually increased to as a predetermined period of time elapses.
    [0003]
    3. DC power supply device (10a) according to claim 2, characterized in that at least one of the first switching element (4a), the second switching element (4b), the first switching element reverse flow prevention (5a) and the second reverse flow prevention element (5b) is formed from a wide-bandwidth semiconductor.
    [0004]
    4. DC power supply device (10a) according to claim 3, characterized in that the broadband semiconductor is silicon carbide, gallium nitride material or diamond.
    [0005]
    5. DC power supply device (10) according to any one of claims 1 to 4, characterized in that: the control unit (8) reduces a service ratio when full-wave rectification mode and the boost mode are switched; and, the control unit subsequently performs control such that an on time of the first switching element (4a) and the second switching element (4b) is gradually changed to shift to boost mode.
    [0006]
    6. DC power supply device (10) according to any one of claims 1 to 4, characterized in that: repeating the full wave rectification mode and an operating mode that has a period of time during the in which both the first switching element (4a) and the second switching element (4b) are simultaneously connected, energy is accumulated in the reactor (3) and an output voltage is increased, and after the output voltage has become equal to or greater than a limit, the DC power supply device moves to boost mode.
    [0007]
    7. DC power supply device (10a) according to any one of claims 1 to 4, characterized in that the first switching element (4a) and the second switching element (4b) include antiparallel reflow diodes .
    [0008]
    8. DC power supply device (10a) according to any one of claims 1 to 4, characterized in that it further comprises: an output voltage detection unit (22) that detects a voltage output emitted to the load (11), the output voltage being equal to a voltage of the first capacitor (6a) and the second capacitor (6b) which are connected in series; and a capacitor voltage detection unit (23) which detects one of the voltages of the first capacitor and the second capacitor, wherein the control unit (8) calculates another of the voltages of the first capacitor and the second capacitor based on a difference between a detection value of the output voltage detection unit and a detection value of the capacitor voltage detection unit.
    [0009]
    9. DC power supply device (10a) according to any one of claims 1 to 4, characterized in that it further comprises a protection relay (18) inserted between a point between the first switching element (4a) and the second switching element (4b) and a point between the first capacitor (6a) and the second capacitor (6b).
    [0010]
    10. DC power supply device (10a) according to claim 9, characterized in that when a current flowing in the first switching element (4a) and in the second switching element (4b) or a current flowing in the reactor (3) it exceeds a set limit, the control unit (8) interrupts an output of a switching signal to the first switching element and second switching element and issues a signal to open the protective relay (18).
    [0011]
    11. DC power supply device (10a) according to claim 9, characterized in that it further comprises a charge state detection unit (20) which detects a charge state (11), in which when a detection value of a signal detected by the charge state detection unit and emitted from the charge state detection unit exceeds a set threshold, the control unit (8) interrupts an output of a switching signal to the first switching element (4a) and the second switching element (4b) and issues a signal to open the protective relay (18).
    [0012]
    12. Refrigeration cycle device (40), characterized in that it comprises the DC power supply device (10a) as defined in any one of claims 1 to 11.
    [0013]
    13. Refrigeration cycle device (40) according to claim 12, characterized in that the load (11) includes an inverter unit (30) that drives a compressor motor (39).
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    WO2015063869A1|2015-05-07|
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    CN105684290B|2018-10-02|
    US20160265822A1|2016-09-15|
    CN105684290A|2016-06-15|
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    US9816737B2|2017-11-14|
    JPWO2015063869A1|2017-03-09|
    CA2929041A1|2015-05-07|
    MX2016005367A|2016-08-08|
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    法律状态:
    2020-01-14| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|
    2021-04-20| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2021-05-18| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 29/10/2013, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
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    PCT/JP2013/079288|WO2015063869A1|2013-10-29|2013-10-29|Dc power supply device and refrigeration cycle device|
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